Rediviva is about to look really different. We’ve been ripping lumber for days for her bulwark planking and finished last week.

We had our new safety goggles and Swab had his new squeaky squirrel. We did another run to Home Depot to see if we could find any more long pieces knowing they’d be easier to bend around the stanchions and take the shape of the boat. We certainly scored and ended up with more material than we needed. “Needed,” Garrett corrects me that we do NEED them…for other things

Before we could start planking we had to install four more stanchions. Two in the bow and two in the stern. The bow additions will be on either side of the bowsprit and are a little closer in distance to the other stanchions and at a slightly different angle. The stern stanchions are further apart and the transom planks will also tie into these posts. We’re still deciding exactly how we want to plank the transom so there will be eventually two more posts in the stern later. Their placement depends on how we want the tiller to come through; under, over, or through.

 It’s always weird cutting holes in the boat but we’ve gotten pretty used to it by now. Garrett loves it because it means more parts are being added that make her a real sailboat.

The day was absolutely gorgeous! Even Swab, who usually likes to stay up by the house, was happy on deck. He typically needs encouragement to come down to the boat, I don’t think he likes the crown in the deck which soon won’t give you vertigo anymore with the bulwarks planked, but he galloped down the gangway still sporting his bandana from milling our planking stock (he had to match us 😉

Same routine as when we did the other stanchions; Garrett down below fastening and me on deck aligning.

I realized I never gave you a good photo of the stanchions after sanding and re-souping so here they are! I spruced up our companion way hatch too:

We just can’t wait until the whole deck looks like this! It feels amazing to be working on deck. So nice to get out of the boat. We just have to be careful that we don’t get carried away and forget to finish hooking up the engine. What’s all this beautiful wood just sitting at the dock for ??? got to get the boat mobile!

To finish installing the additional stanchions Garrett dug out his irons and mallet once again. With a more extreme angle on these guys he had to use a few different irons to hammer in the cotton properly. Like a painter and his brushes.

Our little ship is about to get some serious bulwarks. The plan is to also have lifelines atop the cap rail of the bulwarks to really make you feel secure on deck. Working her gaff sails and making fast her lines to the pin rail while bracing your feet against the sturdy bulwarks is a dream.

I taped and Garrett applied the sikaflex compound making Rediviva watertight once again. After a day waiting for it to dry we were ready to begin planking.

With our arsenal of stainless steel screws and a bunch of clamps we picked our first pieces for run number one.

The first run is the most important as it sets the line for every other plank thereafter. The planks bent easy and in two days we had the starboard side completely planked but more on that next post 😉

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Enjoy 🙂
~Ruthie

Charlie has helped with our parrel beads and now the dead eyes. Next project will be belaying pins. He has an awesome wood lathe perfect for the job.

The dead eyes are for the standing rigging. We will have 10 sets for our rig; 3 for the main and 2 for the mizzen. Dead eyes are traditional and today most boats use turnbuckles to tension their rig.

 

 

The top eye will have a rounded groove around the outside to receive the wire stay and the lower eye will have a 90 degree flat groove for the bracket that attaches it to the chainplates. A line is looped through the holes, called a lanyard, and knotted at the start then tensioned at the other end either fastened up to the stay or back on itself once the rig is tightened. To the right is just a demonstration. Our dead eyes will be about 3 3/4” round with 1/2” holes. Three strand line is what we’ll use for the line to stay traditional. Most likely our stays are looking like we’ll make out of 3/8in galvy wire.

 

First step was getting ruff blocks out of our 2×6 stock of black locust then using the template Charlie made in accordance with the grain pattern we want we marked the top and hammered a pin in the three places we wanted the holes.

 Charlie also made a template for his lathe to cut the dead eyes round. Securing two bolts, locked the dead eye to the lathe and after a few passes we got down to the width we wanted.

Charlie taught me how to mark the ruff blocks so he could start drilling the holes while Garrett finished cutting the blocks.

We danced around Charlie’s shop in unison. Garrett took over drilling holes and Charlie switched to the bandsaw to get our ruff circular shape before moving onto the lathe.

Are you starting to see it?

Then to the coolest machine. The lathe. Rounding the dead eyes took a couple passes.

It was a great day! Charlie is a monster of efficiency. Garrett continued cutting the ruff shape with the bandsaw then passing them onto Charlie.

It wasn’t before long that we had a whole tray of deadeyes. We didn’t totally finish the job this day but we got pretty far!

 The final step we got to that day was as Charlie finished rounding on the lathe he passed them back to Garrett to take them to the router to smooth the edges.

Here’s the before edge rounding and after:

Next time we’ll cut the grooves on the top and bottom eyes and also add the soft groove where the lanyard passes through the holes of the dead eye. Garrett wanted to do a little more research for the appropriate size bracket for our bottom eye where it’d attach to the chainplate before we cut the groove. It was really nice doing a project for the boat but away from the boat. We’ve still been having off and on rainy days so this helped keep the sanity cup full 😉

All 10 sets are rounded into shape with 5 extra eyes to spare in case we break any down the line. One step closer to raising the masts therefore closer to sailing!!!!

Thank you Charlie!

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We’ve had over a week of straight beautiful spring weather and we’ve been hard at work. Feeling back in the game.

Task 1 was installing the thrust bearing thus completing the entire driveline assembly. First Garrett made a block that span the length between floor timbers out of this great piece of fir that my brother handed to us from a construction job. Then he had to take his time making measurements to shape the next piece. Out of a mahogany chunk a follower donated he formed the mount with the precise angle for the thrust bearing to sit upon.

 With a nice gooey batch of peanut butter epoxy he smeared the stuff on the bottom to secure it to the fir block sitting snug against the thrust bearing.

The thrust bearing, as I’ve mentioned before, is crucial in the driveline assembly. This will take the load of the forward and aft thrust from the motor on the prop shaft.

DONE!

Greased and oiled ready to give us some momentum!

While Garrett was hard at work with that he put me on some routine boat maintenance! Can you believe it!!! The boat is far from being complete but it felt incredible to be doing bright work on the water. The locust bulwark stantions have gotten a little weathered. It was time to clean up the bases with an old tooth brush and repaint the compound where they go through the deck. Still today we have NO leaks down below. The hull has swelled tight and the deck doesn’t leak a drop.

The next step of this task was to sand the posts just to remove dirt and then soup ’em up. Garrett altered his mix a bit by adding some more varnish which really helped all the bright work dry to the touch. I don’t have a finished picture but I got all 32 posts sanded and coated before the rain came again the following day. The altered mix also proved itself after this little rain in the beautiful water droplets left behind just sitting on the surface.

Garrett’s moved right into the next engine project which is rebuilding the exhaust elbow. It was a huge pain getting the old one un-seized from the engine fitting. A blow torch, a monster wrench, a 2by4, and a strapping young man finally broke it free. Last thing still to do with the exhaust elbow besides the hoses is to wrap it for heat shielding. The little outlet you see is for the raw water exit. The to-do list for the engine has a few check marks now. Next major steps are the fuel tank and the gear/shifter box that will be on deck. Then there’s all the little stuff fuel lines, raw water stainer, cables, and hoses.

 

 

To properly measure for the hoses and lines Garrett’s decided to put in the two quarter bunks which the lines will be lead under. So first he put in the real top for the counter. Still just plywood for now without any major framing for storage but this allowed him to get the measurements for the half bulkhead that will separate the galley from the single starboard quarter bunk. Then the final bulkhead, also a half, that separates the dinette from the double port quarter bunk which the exhaust hose will be lead under out to the transom of the boat.

It was a gorgeous day to be outside ripping plywood. Judy, our host, has to be the most wonderful person. She’s always so happy to see us getting work done on the boat. A friend called her a unicorn, people like her just don’t exist right?, I’d say that’s pretty accurate. Almost a week and a half of continuous work on the boat. It feels great! Some more rain has moved in just in time for me to get to work on the next episode 😉

Also, if you haven’t heard we have our new t-shirt design up and going on Bonfire. We’ve sold over 80 shirts so far which is really giving us the upper hand on the materials we need to keep this boat building. We’re getting our vary own brand new planner that will prep our stock for the decking and many other projects to come. Next clear day Garrett will be on the table saw cutting the planks for the bulwarks. He can’t wait to get outside since he’s been stuck inside fiddling with the engine. All good things though. Thank you all who have read all the way down to the bottom of this! Headway is the word of the day.

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