Rip It Up!

We’ve been waiting for this day. We were rained out the previous day and eager to get to some real work on the next project; the bulwark planking. Every Home Depot run was also a scouting mission to find pieces of lumber for the task. Four maybe five trips, spread out over weeks, we found all we needed in the construction grade lumber pile. It may be green but nearly all pieces are clear and will dry quick with the change in weather. A little help will come from the wood being a bit green anyway; making them easier to bend and take the curve of the dramatic sheer Rediviva has.

When we got to my parent’s house there was a lovely package waiting on the porch. A brand new circular saw to replace the very tired one we have. Our old saw is patched in two places on the cord, doesn’t allow you to adjust depth anymore, and the base no longer stays level… It was time. Thanks to Sean!!! Garrett is looking more professional everyday. He’s got the haircut now he just needs the tools. Sean is also the main drive behind starting the Amazon Wishlist which has blown our minds! It has been far more successful than we ever imagined. With giant smiles on our faces and gratitude in our hearts we are going to kick some boatbuilding butt!

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From the last two t-shirt sales on Bonfire we bought ourselves a brand new 10” table saw. We’ve been working off the same saw since Washington and we’re convinced it’s cursed. Probably from its previous owner’s wife who hated him spending more time in the yard than with her. It was supposed to be top brand, JET, but it never could keep up with us. Those days are now in the past!

Our pile was high and the goal is to get 3”x1” planks to cover the bulwarks. To best describe bulwarks I say it’s a lot like our “fence” around our home but on a boat. To reach the goal we have three cuts to make. #1 Get a clean edge. Looking at each board individually then deciding the best edge to remove taking into consideration any knots or odd bends, curves, or wonky bits in the board and how best to get as many 3” planks per board. Any thicker off-cuts will be used for deck planking if possible. #2 Rip each board into the number of 3” planks we can get. We had 2×4’s, 2×6’s, 2×8’s, 2×10’s, and 2×12’s so all but the 4bys and 6bys we could get multiple planks. #3 Rip every plank on edge to bring them to an inch of thickness. We didn’t get this far…

Towards the end of the day the new tablesaw’s fence began to slip. We went to rip a board set at the same width it had been and nothing was removed… Got the measuring tape and ah-ha we are not ripping at precisely 3” any more… So… how many do we now have to re-rip??? Turns out just 6 planks were off but the fence continued to slip so we had to check each board before and after and the distance on the saw. Needless to say this sucked the rest of the daylight time we had.

 We cut 41 planks. We need 36. This leaves a couple extra if any break while trying to take the bend. We have a whole mix of lengths. Starting at the bow, where the bend is more extreme, we want the longest pieces. In total, each side (port and starboard,) will have 6 runs consisting of 2-4 planks. On the right side of the notebook (above) is a ruff plan of how we’ll lay out the runs. Run one is closest to the deck then we’ll work our way up. This is also the most important because it sets the line for the rest of the runs. There will be a little gap between the deck and the start of the bulwark planks for water shedding. For this beginning run we’ll do it out of two 20 foot pieces. The longer the board the easier it is to bend them into place and because two 20’s will do the length of the boat this also means only one butt joint (where the two pieces meet up on a stantion) which is good for the eyes, one straight line.

Before                                       After

Garrett and I are so anxious to get outside! The engine is still coming together and that’s what we work on when it’s raining but our real motivation is in the next projects that get us outside. “We are solar powered,” Garrett says and it’s so true. The energy we get from sunny days and fresh air is paramount. It was nice too to be doing a boat project separate from the boat. Garrett’s been cooped up inside for far too long. The slight tinge of sunburn on our shoulders is invigorating.

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To top off and make this great day even better we had some more presents on the stoop.

Thank YOU:

Joanna

Frans

Dennis

Yup…

Garrett was stoked!

 

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Headway

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We’ve had over a week of straight beautiful spring weather and we’ve been hard at work. Feeling back in the game.

Task 1 was installing the thrust bearing thus completing the entire driveline assembly. First Garrett made a block that span the length between floor timbers out of this great piece of fir that my brother handed to us from a construction job. Then he had to take his time making measurements to shape the next piece. Out of a mahogany chunk a follower donated he formed the mount with the precise angle for the thrust bearing to sit upon.

 With a nice gooey batch of peanut butter epoxy he smeared the stuff on the bottom to secure it to the fir block sitting snug against the thrust bearing.

The thrust bearing, as I’ve mentioned before, is crucial in the driveline assembly. This will take the load of the forward and aft thrust from the motor on the prop shaft.

DONE!

Greased and oiled ready to give us some momentum!

While Garrett was hard at work with that he put me on some routine boat maintenance! Can you believe it!!! The boat is far from being complete but it felt incredible to be doing bright work on the water. The locust bulwark stantions have gotten a little weathered. It was time to clean up the bases with an old tooth brush and repaint the compound where they go through the deck. Still today we have NO leaks down below. The hull has swelled tight and the deck doesn’t leak a drop.

The next step of this task was to sand the posts just to remove dirt and then soup ’em up. Garrett altered his mix a bit by adding some more varnish which really helped all the bright work dry to the touch. I don’t have a finished picture but I got all 32 posts sanded and coated before the rain came again the following day. The altered mix also proved itself after this little rain in the beautiful water droplets left behind just sitting on the surface.

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Garrett’s moved right into the next engine project which is rebuilding the exhaust elbow. It was a huge pain getting the old one un-seized from the engine fitting. A blow torch, a monster wrench, a 2by4, and a strapping young man finally broke it free. Last thing still to do with the exhaust elbow besides the hoses is to wrap it for heat shielding. The little outlet you see is for the raw water exit. The to-do list for the engine has a few check marks now. Next major steps are the fuel tank and the gear/shifter box that will be on deck. Then there’s all the little stuff fuel lines, raw water stainer, cables, and hoses.

 

 

To properly measure for the hoses and lines Garrett’s decided to put in the two quarter bunks which the lines will be lead under. So first he put in the real top for the counter. Still just plywood for now without any major framing for storage but this allowed him to get the measurements for the half bulkhead that will separate the galley from the single starboard quarter bunk. Then the final bulkhead, also a half, that separates the dinette from the double port quarter bunk which the exhaust hose will be lead under out to the transom of the boat.

It was a gorgeous day to be outside ripping plywood. Judy, our host, has to be the most wonderful person. She’s always so happy to see us getting work done on the boat. A friend called her a unicorn, people like her just don’t exist right?, I’d say that’s pretty accurate. Almost a week and a half of continuous work on the boat. It feels great! Some more rain has moved in just in time for me to get to work on the next episode 😉

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Also, if you haven’t heard we have our new t-shirt design up and going on Bonfire. We’ve sold over 80 shirts so far which is really giving us the upper hand on the materials we need to keep this boat building. We’re getting our vary own brand new planner that will prep our stock for the decking and many other projects to come. Next clear day Garrett will be on the table saw cutting the planks for the bulwarks. He can’t wait to get outside since he’s been stuck inside fiddling with the engine. All good things though. Thank you all who have read all the way down to the bottom of this! Headway is the word of the day.

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https://www.bonfire.com/saltandtar2019/

 

New Shirt Design

We’ve got new shirts!

https://www.bonfire.com/saltandtar2019/

Celebrating our 4th year of building Rediviva (March 2015-March 2019) we thought it was time to update our logo and get her on the shirt. We’re excited to release this new shirt and to get started in on the spring projects: planking the deck, bowsprit, bulwark planking, and cranking that engine for the first time! Closer to summer our attention will go to the rig in hopes to begin sea trials in the fall!?!?!? Hope you like the new design!

https://www.bonfire.com/saltandtar2019

~R&G

Coming Home with a Full Cup

Starting Monday the weather man claims our first week of sunshine has arrived. We’d been watching the forecast to decide when the best time to get back to the boat would be. The time away has been exactly what we needed. Coming back we felt a bit nervous. Not wanting the remaining squalls to put us back in the same mindset; feeling unable to make progress on the boat but Garrett and I got to spend so many wonderful nights and days with good friends and family filling our cup.

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We took many walks. Stared out over the ocean. Absorbed whatever sunshine broke through.

We could kick our boots off and Swabie found a stick.

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There was evidence here too that the weather hasn’t been exactly kind. Bad winters have been known to wash boats on shore in Port San Luis. An eerie reminder; it could be worse.

We’ve had two boats here in Port SLO. Our first purchase together, Black Pearl, and our first wooden boat/second project, Baltia. It brought back fond memories. Scout, our last boat before moving north, sailed us here the summer before building Rediviva. There’s nothing like arriving, even into a familiar port, on your own vessel and dropping the hook. We miss that so much. It won’t be long till we experience that but on a boat we built! That will be incredible!

The bay Garrett grew up in was Morro Bay. More specifically the back-bay. He’d often be found messing about in something he built resembling a boat when he was a kid. As he got bigger so did the boats. Sailing was a refuge. A feeling of security and freedom. A few words some would NOT say describe sailing but they do for Garrett.

We helped Garrett’s mom and grandpa get more settled. Adding trim, assembling furniture, and hanging pictures. Garrett even played an open mic night in Pismo Beach!

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We did make it to Minney’s but not much luck this time. We walked the whole place (about 2 hours!) and came out with a $9 anchor windlass handle. The drive down to SoCal was beautiful though. The clearest we’ve ever seen it. North of Santa Barbara you could see straight out to San Miguel the north most island of the Channel Islands chain.

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We also drove down here to visit a few of Garrett’s oldest friends. So what we didn’t spend at Minney’s we took his buddy’s famous “food tour” and stuffed our faces and laughed with the people that know us best.

It was hard to leave southern California but it was time to take home with us everything we learned. It’s important to take time for yourself. It’s important to keep up on your friendships. It’s important to have fun and live your life even when things feel hard. We returned to Rediviva with a freshness. We’re looking to future projects not with distain but hope. There are so many milestones to be had and celebrated.

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We’ve learned that it’s okay to get away from the boat but also how important it is to us to live aboard her when we’re there. Rediviva is our home. So we spent our first night aboard since shortly after we launched her. Cooked dinner, shared a bottle of wine, and talked about our goals.

There are still so many thoughts to organize so I’ll share them as they unfold but the main priority is still to get the engine up and running.

The thrust bearing had arrived which is the last piece to the driveline set up. After this is installed we can then move onto the fuel tank, wiring, filters, fluids, and shifting cables.

Since we are always more productive when we’re closer Garrett whipped together a counter top. The rest of the interior will come together after we knock off a few more major projects like the decking and rig.

It feels good to be home. We’re ready for the next stage in building.

Good Time to Take Time

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I received this text on Thursday… so we’re taking some more time away from the boat. Although, now we’re thinking we could have waited to launch the boat and she would have just floated off the stands soon enough.

(maybe all the Noah jokes were true??)

We can make better use of our time recuperating and organizing our thoughts. Maybe even a little boat part hunting! A little further south from Garrett’s mom’s place is a wonderful dusty shop called Minney’s Yacht Surplus. We’ve written about them before but it’s been over a year since we’ve dropped in to see what they have. Road Trip!

I’ve tried for years to get Garrett to take time away from the boat. Especially during the winter months. He’s starting to listen 😉

Sometimes there’s no place like home. Soaking up family time instead of being drenched at the boat is just what the doctor ordered. I’ve gotten two videos done and working on the third. Garrett’s replaced flooring in three rooms and the trim, painted, and about to repair the kitchen cabinets. We’ve cooked meals with loved ones and shared memories over wine. Swab’s looking forward to a beach day with the next glimpse of sun. We’ve visited our favorite sandwich shop and sushi joint. Today’s more painting and drinking tea inside a warm, welcoming home!

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Let’s Talk Strategy

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In an attempt to get organized and on the same page a list was created. Garrett’s head is full, too full. How can we relieve some of that pressure? While getting away and distracting ourselves from our monstrous project is nice it doesn’t change the fact that we will inevitably have to return and deal with our problems. Because we are adults. Taking in some advice I think breaking down what’s left to finish Rediviva is a good idea. So looking at the next three to five projects this is what we’ve come up with:

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#1 The Engine

#2 Bulwarks

#3 Decking

#4 Anchoring

#5 Main Interior

Even this can make your head hurt. So the first three things then. Bulwarks and Decking are a want-to slash would-be-nice but also “if we were to do things in order” kind of thing. They both require dry working days (we’d love sunny) and … more wood. Having these things done would make #4 easier. In order to set the boat up to anchor we need a bowsprit, samson posts, windlass, anchor, and rode. The only things we don’t have are the samson posts and the bowsprit which if we had the decking laid first we wouldn’t have to work around them later and the bulwarks would help determine the sheer thus determining the angle of the sprit. All of which we need more wood for. So back to #1 The Engine.

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We had to make a sub-list for it’s involved. So far, this list has 15 items. Thankfully, most are just a matter of purchasing said items but building the exhaust elbow and control box and installing the fuel tank are more elaborate. We have a good amount of what’s needed like the shift/throttle lever, wiring, fuel tank, and locust for control box to run the Westerbeastie. Some of the things we need to buy are raw water stainer, starter battery, cables, fuel lines, but most importantly the thrust bearing. Where to even start? Well we just got paid for January’s videos so let’s get the thrust bearing! Not something we want to cheap out on so there goes $262. It’s on its way to Napa! There we go, progress! Visual progress is extremely satisfying but we’ll have to settle for new parts arriving in the mail and pretend it’s Christmas again. “Oooo, a thrust bearing, just what we’ve always wanted” and “Oh, oh a water lift muffler! You shouldn’t have.”

Hopefully we can find a few things at the two marine consignment shops near-ish by. Trick is not to get distracted and buy something less crucial. Although ports would be nice. If there’s a deal to be had we will find it. If it’s not having the money it’s the hunt that can delay projects but that is also part of the fun.

I think I can help Garrett get organized and stay on task. Really work as a team to finish this thing. We’ve decided the engine is priority number one. As our budget allows we’ll move onto the other things. Planking the deck would be a major moral booster so our eyes are pealed for the right wood/craigslist deal. The deck being everywhere wood and the bulwarks planked will make her feel even more “shippy.” Next would be getting her ready to anchor. To be able to drop the hook in the river and spend a night away would be amazing. Finishing the interior is an ongoing thing but we’ll be able to start sleeping aboard soon; now that the forward bunk is in. The interior is more together now than it was when we were living in the boatyard. We need to get a few more boat things checked off the list but I want to start checking things off the make-her-a-home list too. So finishing the interior comes in at #5. It’s weird to feel excited, determined and overloaded all at the same time. I guess it’s just a strange point in the build. We are in the water, floating which is extraordinary but also still very much in the construction stage. She’s a boat but not a sailboat yet. We’ll get there. One step at a time. Thrust bearing is ordered.

Sub-step one in progress.